Crawler crane lift planning guidance

Crawler Crane Lift Plans

Crawler cranes bring high capacity and flexibility, but they also introduce ground pressure, travel route and configuration risks. A good plan covers the lift, the setup, the movement of the crane, mat requirements, rigging, weather controls and any support crane or erection activity needed to get the machine operational.

Standards and Planning Basis

Crawler crane planning should be proportionate to the lift category and aligned with LOLER, PUWER, BS 7121 and manufacturer instructions. Particular attention is needed for crane mats, travel paths, gradients, bearing pressure, luffing/adapted configurations and temporary works interfaces.

Common Loads

  • Heavy precast units, bridge beams and civil engineering elements
  • Piling rigs, casing, temporary works frames and grillage
  • Tower crane erection components and counterweights
  • Large plant, tanks, steelwork and modular assemblies

Planning Considerations

  • AP site attendance: the Appointed Person should attend site before crawler crane erection and before the lift plan is issued to verify the proposed crane position, access, setup area and planning assumptions
  • Ground: confirm platform capacity, crane mat design, bearing pressure, settlement risk and edge distance from excavations or services
  • Temporary works: identify who designed and signed off mats, platforms, ramps, grillage, propping or crane support arrangements
  • OHLE and GS6: confirm approach distances, isolation status, goalposts, signage and lift path restrictions around overhead services
  • A61/AP control: classify the lift, define hold points and decide whether independent AP or engineering review is required

Key Checks

  • Confirm crane duty chart, counterweight, boom/jib configuration and radius
  • Ensure the AP attends site before crawler crane erection and before lift plan issue
  • Assess mat design, bearing pressure, gradients and travel routes
  • Check assembly, dismantle, support crane and exclusion zone requirements
  • Control slew path, wind limits, proximity hazards and lift supervision

Evidence to Record

  • Crawler crane configuration sheet, duty chart and lift calculation
  • AP site visit record confirming crane position, access, ground conditions, proximity hazards and temporary works assumptions
  • Ground investigation, platform certificate, mat design or TWC sign-off
  • Lift drawing showing position, radius, load path, exclusion zone and travel route
  • Certificates for accessories, thorough examination and operator/lifting team competence

How LiftPlanProUK Helps

  • Crawler crane workflow with lift schedule controls
  • Ground suitability and supporting evidence prompts
  • Independent verification option for higher-risk plans
  • Revision and audit support for multi-stage operations
FAQ

Crawler Crane Lift Plans Questions

What makes crawler crane planning different?

Crawler cranes often need detailed ground, mat, travel-route and setup checks as well as lift capacity verification.

Does crawler crane erection need planning too?

Yes. Assembly, dismantling, support cranes, exclusion zones and manufacturer instructions should be planned and controlled before the crane is erected.

Should the AP attend site before crawler crane erection and issue?

Yes. The Appointed Person should attend site before crawler crane erection and before the lift plan is issued to confirm crane position, access, ground conditions, mat or platform requirements, exclusions, interfaces and temporary works assumptions.